Precision Digital Dentistry: 
CAD/CAM & 3D Printing Solutions 

DTX Screen shot

Modernize your practice, eliminate third-party lab delays, and maximize your ROI with integrated digital workflows. From chairside scanning to high-speed 3D printing, our manufacturing solutions empower clinicians to deliver superior patient outcomes in a single visit.¹

What is CAD/CAM Dentistry? 

 

CAD/CAM (Computer-Aided Design and Computer-Aided Manufacturing) is the industry-standard technology used to scan, design and print precise dental restorations. By bringing the manufacturing process in-house with systems like the SprintRay Pro S ecosystem, practices can transition from a multi-week "conventional" model to high-growth Same-Day Dentistry.²

Comparing Dental Workflows: Conventional vs. Digital

FEATURE

Impression

Turnaround

Patient Visits

Temporaries

CONVENTIONAL WORKFLOW

Physical Putty/Trays

1–3 Weeks (Lab dependent)

2+ Appointments

Required (High failure risk)

CAD/CAM DIGITAL WORKFLOW

High-Accuracy Intraoral Scan (e.g., DEXIS IS 3800W)³

40–120 Minutes (Select crowns in <60 mins)⁴

1 Single Appointment

Eliminated (Deliver permanent restorations same-day)⁵

The 3-Step Digital "Scan-Plan-Print" Workflow

Our CAD/CAM systems streamline production into three seamless phases:

  1. Scan: Capture a high-definition digital impression of the preparation in as little as 25 seconds with DEXIS AI-powered scanners.⁶
  2. Design: Utilize intuitive, AI-driven software like DEXIS IS ScanFlow or DTX Studio Clinic to virtually render restorations with precision margins.⁷
  3. Produce: Send the data to a SprintRay 3D printer for precision fabrication. SprintRay systems are validated to be more accurate than conventional stone models poured from alginate.⁸
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SprintRay Complete line of Resins with examples

Strategic Benefits: Why Modern Practices are Converting

  • Clinical Accuracy: Digital scans eliminate the dimensional instability of physical materials. DEXIS scanners provide a 39% increased depth of field, ensuring sharp detail even in tight interproximal areas.⁹
  • Operational Efficiency: Automation in post-processing (e.g., SprintRay Pro Wash/Dry) allows for a frictionless workflow that can be easily delegated to staff.¹⁰
  • Enhanced Patient Experience: Meet the consumer demand for convenience. AI-driven patient engagement tools in the DEXIS suite help patients visualize their treatment, leading to increased acceptance.¹¹
  • ROI Insight: Bringing production in-house significantly reduces overhead. For example, surgical guides can be printed for approximately $20 in materials cost, compared to high third-party lab fees.¹²
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CADCAM from Dexis scan to SprintRay 3D print

The Open Digital Workflow: Precision Meets Flexibility 

 

At Implant Direct, we don't believe in "closed" systems that lock you into a single brand. Our CAD/CAM solutions are engineered to be platform-agnostic, giving you the freedom to choose the scanners and software that best fit your practice while maintaining the precision of our surgical systems. 

Step 1. Advanced Digital Scanning 

Whether you are using the DEXIS™ Imprevo wireless scanner or another leading intraoral scanner, our DIRECTscan™ adapters ensure a seamless transition from chairside to design. 

  • Accuracy within 10 Microns: Engineered for a passive-fitting prosthesis even in complex full-arch cases. 
  • Orientation-Safe Design: Unique horizontal shapes and markings prevent the loss of tracking during full-arch scans. 
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Directscan Scan Adapters on a Typodant
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Dexis Scanflow IOS

Step 2. Intelligent Treatment Planning with Dexis Scanflow IOS 

By leveraging our partnership with DEXIS, you can utilize Scanflow IOS—the industry’s leading AI-powered diagnostic hub. 

  • SmartFusion™ Technology: Automatically merges your CBCT data with intraoral scans to create a "Digital Patient." 
  • Prosthetically Driven Planning: Design the final restoration first (Crown-Down approach) to ensure the implant is placed in the ideal position for long-term stability and aesthetics. 
  • One-Click Surgical Guides: Generate automated surgical templates in under three minutes based on your specific Implant Direct system parameters. 

Step 3. Open CAD/CAM Libraries 

Our digital libraries are fully compatible with major design software, including 3Shape, exocad, and Dental Wings. This allows your lab to work with familiar tools while utilizing Implant Direct’s precise geometries for: 

  • Custom Abutments 
  • Screw-Retained Bars 
  • Milled Full-Arch Frameworks
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3D printed Crown on the Midas Print Platform
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Sprintray 3d printer product line

 

Direct-to-Print: Accelerating Results with SprintRay

 

For practices looking to maximize the efficiency of their CAD/CAM investment, Implant Direct integrates seamlessly with the SprintRay 3D printing ecosystem. This partnership allows you to take your digital designs from DIRECTscan™ or DTX Studio™ and turn them into tangible clinical tools—often within the same appointment.

Chairside Manufacturing for Modern Implantology 

The SprintRay ecosystem (including the Pro 2 and the revolutionary Midas Digital Press) is designed specifically for the dental office. By bringing production in-house, you gain full control over the restorative timeline. 

  • Same-Day Surgical Guides: Print high-precision surgical guides for your DIRECTguide™ cases in under an hour. 
  • Immediate Provisionalization: Fabricate strong, aesthetic temporary crowns and bridges that match the exact geometry of Implant Direct’s conical hex or tri-lobe connections. 
  • On-Demand Models: Print high-resolution diagnostic and working models to verify fit before final delivery, reducing the need for patient callbacks. 

Advanced Dental 3D Printing: The Catalyst for Growth

While CAD/CAM is the gold standard for restorative blocks, SprintRay 3D Printing utilizes additive manufacturing to create intricate appliances with unmatched speed. 

Why Invest in 3D Printing?

  • Unlimited Customization: Print night guards (using NightGuard Flex), surgical guides (using Surgical Guide 3), and study models with computer-guided precision.¹³
  • Cost-Effective Scalability: SprintRay resins are formulated for 2X faster print speeds than competitors, allowing you to scale your daily output.¹⁴
  • Seamless Integration: Our ecosystem is an open platform, meaning your DEXIS scans and DTX Studio plans sync directly with SprintRay Cloud Design services.¹⁵
  • Improved Outcomes: Utilize high-strength materials that become pliable at body temperature (NightGuard Flex) for superior patient comfort and durability.¹⁶

Frequently Asked Questions:

What is the cost and ROI? 

By eliminating external lab fees and increasing treatment acceptance through same-day delivery, most practices see the equipment pay for itself within the first year. 

 

Is there a learning curve? 

No. DEXIS solutions are designed with "intuitive, simple flows" and Gesture Motion Control to ensure your team is proficient and enthusiastic from day one.¹⁷

Citations

1. DEXIS Portfolio: Simplify Workflows and Expand Your Practice, dexis.com. 

2. SprintRay 3D Printing Ecosystem: High-Growth Same-Day Dentistry, sprintray.com. 

3. DEXIS IS 3800W: Reliable and Wireless Trusted Accuracy, dexis.com/intraoral-scanning. 

4. SprintRay Ceramic Crown: Validated Workflows for Single-Visit Restorations, sprintray.com. 

5. Digital Workflow Resources: TempShell and Collaborative Workflow, nobelbiocare.com. 

6. Internal Testing: 25-second Arch Scan with DEXIS IS 3800W, dexis.com. 

7. DEXIS IS ScanFlow: AI-Powered Margin Line Detection, dexis.com/blog/mastering-ios-scanning. 

8. University Study: SprintRay Pro Accuracy vs. Conventional Stone Models, CDOCS.com. 

9. DEXIS Imprevo Specifications: 39% Increased Depth of Field, compendiumlive.com. 

10. SprintRay Pro Wash/Dry: Automated Post-Processing Efficiency, sprintray.com. 

11. Patient Communication Tools: AI Visualization in DTX Studio Clinic, dexis.com. 

12. Cost-Per-Print Analysis: SprintRay Surgical Guide 3 Resin, sprintray.com. 

13. SprintRay Biocompatible Resins: NightGuard Flex and Surgical Guide 3, sprintray.com. 

14. SprintRay NightGuard Flex: >2X Faster Print Speeds vs Competitive Products, apacdigitaldentistry.com. 

15. DEXIS Integration: New Collaboration with SprintRay for Simplified Fabrication, dexis.com. 

16. Material Science: NightGuard Flex Body-Temperature Pliability, sprintray.com. 

17. DEXIS IS 3800W: Gesture Motion Control and Intuitive Workflow, dexis.com.